Obtain Benefits

The differential rotation of rotors, Helical, Wide width of rotor wings and clearance of rotors gives excellent Pressing / Shear / Tear / Folding / Stretching / Smear of ingredients of compound. This leads to the best kneading effect and promotes the uniform dispersion of fillers. The cooling circuit is designed inside wing of rotors & all around mixing chamber. The result is quality compounding at less temperature even at high rate of production.

The time of mastication and filler compounding can be monitored for each batch preparations with timer of Control Panel. This leads to consistent quality of compounding for each batch. Very less fly loss of filler during mixing than that of mixing mill.

With well proven kneading technology, it is now possible to increase in production of 50 to 100 % than that of mixing mill.
The batch preparation time could be between 8 to 15 minutes. The compounding takes place normally, with mastication time - 2 to 4 minutes and filler compounding time of - 4 to 8 minutes.

The kneader can be operated with semi skilled person / learned helper. The person can be trained with in one-two hours for batch preparations.
Energy cost for batch preparation is less because of more efficient mixing. Less time and energy required for the batch preparations than that of mixing mill.
The operating variable cost could be around 1.5 / kg of compound.

All parts of kneaders are accessible for cleaning with air blower. Timely lubrication, cleaning and tightening leads to minimal maintenance. Coded wiring helps in electrical maintenance.

The floor space occupancy for machine is 8 ft (L) x 5 ft (W) x 8 ft (H) (approx). And for Control panel is 2ft (L) x 1 ft (w) x 5 ft (H).